MT204, I have cooked every plastisol on the market in microwaves, and have gone through the same learning curve as the rest. I agree with most of the comments here as a result.
...I ordered a 2.5 gallon batch of Essential in February and Over the past 2 months It has bubbled like crazy and yellowed early. I got ahold of Do-It and was told, and I quote: "The Essential Series plastisol does have a shelf life and at this point 5 months is pushing it if it is not shaken every other day."
I only use the E.S. fo a very particular application, which I don't typically pour every other day, so I have shaken mine probably once per week as I do others- and it has gone VERY bubbly and yellow. I know it is not my process, as I do this for a living and a hobby. I have never had any other plastisol do this after just 4-5 months. After getting in touch with the guys, Do-It mailed out a new box today, thanks for the great service, Do-It!
...but I advised they really should put the above on their website as well as possibly on the boxes themselves to help everyone out.
Nevertheless, thank you Do-It, and hope this helps everyone else.